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Fully Automatic Automotive Gasket Screen Printing Machine
 
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Grafica Flextronica takes pride in introducing the finest, most flexible range of trouble free fully automatic flatbed gasket printing machine. "GASKET PRINTER" is easy to set up, easy to control, heavy duty and durable construction gives maximum stability at full production speed with top-quality prints and with accuracy required for high quality screen printing. Squeegee head on solid steel shaft with linear bearing motion give accurate and vibration free squeegee movement. "GASKET PRINTER" is designed with outstanding features - your benefits. Fast set up - reliable production: An important factor necessary to achieve high productivity is fast set up times. "GASKET PRINTER" is designed for fast and easy set-up. The machine is designed for easy control & to minimize down time and keep the machine fully operational at all times.
 
Standard Features :
 
  • Auto feeder with electro magnets for holding the gaskets.
  • Adjustable magnet power to avoid double gasket pickup.
  • Vacuum gasket holders can be given as optional for non metallic gaskets.
  • Feeder capacity of 200 gaskets loading a one time.
  • Three point pneumatic registration device to register the gasket before loading for printing.
  • Variable gasket sizes can be adjusted with simple hand wheel with scales provided for easy setting and helps reset different size of gaskets.
  • Electro magnetic bed for holding the gaskets firmly while printing.
  • Linear bearing motion on hardened solid steel shaft for longer durability.
  • Anti slip polyurethane belt to move gaskets towards dryer after printing.
  • Fully adjustable squeegee and flood have synchronized vertical movement, pneumatically operated. Squeegee pressure and angle is fully adjustable. Perfect print result with accurate squeegee pressure for uniform deposit across the entire printing area. Calibrated air pressure regulator unit with meter.
  • Controlled squeegee pressure ensure accurate printing of line thickness and sharpness.
  • Adjustable squeegee & flood stroke two sliding sensors located on top of the machine allow an easy and quick adjustment for squeegee & flood stroke length.
  • Adjustable squeegee & flood speed via AC geared motor (pre-lubricated) coupled with AC frequency inverter (sensor less vector control inverter to maintain constant torque and constant speed). This system offers the possibility of infinite variable and independent print and flood speeds.
  • Constant torque and constant speed of squeegee helps in getting better printing results.
  • Heavy duty extruded squeegee holder gives equal pressure ensures even ink thickness all over the printing area.
  • Specially designed flood bar to give good ink release all over the screen. This helps to increase the ink thickness and increase the quality of line sharpness.
  • Two post pillar type for parallel screen frame lifting to avoid ink to spilt all over the screen. Up/down movement control by ac geared motor with ac variable frequency drive.
  • Three operating cycles Automatic with dwell timer, semi automatic and manual.
  • Independent motors for printing / vacuum / parallel screen frame lifting.
  • Safety bar.
  • Micro registration for frame movement assures accuracy with 3-point control to easily and quickly adjust to copy registration
  • Squeegee pressure equalizer for perfect print result & accurate repeatable ink deposit can be achieved by a pneumatic squeegee pressure equalizer. This device which uses pneumatic pressure to equalize squeegee pressure along the squeegee rubber.
  • Cycle Counter to check the print runs with resetting option.
  • Two print cycles i.e. print and flood or flood and print.
  • Heavy duty and durable construction ensures vibration free operation and accurate printing at full production speed.
  • Accurate peel of system synchronized with squeegee motor to ensure perfect snap-off.
  • Castor wheel for easy mobility.
  • Man Machine Interface with Programmable Logical Control with four lines LCD display.
  • User friendly operating panel with soft touch keyboard.
Optional Features :
 
  • Vacuum grippers can be provided for non metallic gaskets.
  • Infrared sensor provided for the safety of the operator.
Technical Data :
 
  GF-1240 A
Print Area 12” x 40”
Bed Size 25” x 45”
Output Conveyor Height 45.3”
Screen Frame Size Min – 19” x 22” OD / Max – 22” x 52” OD
Screen Frame Thickness 1.0” ~ 1.5”
Screen Frame Movement for Registration ±10 mm
Printable Object Thickness 0 ~ 5 mm
Printing cycle Speed 320 / IPH
Compressed Air 6 ~ 8 Kg / cm2 / 3 Lt. Per Min
Power Supply ( Servo Stabilized) 220 Volt AC / 32 Amps / 1 PH / 50 Hz
Power Consumption 5 HP / 3.8 kW
Overall Dimension 13.0’ (L) x 4.0’ (D) x 6.2’ (H)
 
* Technical data subject to change without notice.
* We accept any custom sized orders.
* Air Compressor, Servo Stabilizer,Squeegee Rubber, Screen Frame and other consumables are not Supplied along with the machine, should be Procure before Installation By the Customer (Cost to Customer Account).
 
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