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Technical back-up

Pre-Press :

The dust free pre-press (screen making room) is arranged in a separate section with controlled temperature (air-conditioned) and humidity. It also has low yellow lights to avoid pre-exposures. The room size is designed to accommodate 15-20 people at a time.

  • Image-setter for generating positives (currently outsourced)
  • 50 Aluminum Frames (2" x 1.5" x 3.5mm thick with rounded corners)
  • Fully Automatic Micro Processor based Pneumatic Fabric Stretching System
  • Fully Automatic double sided emulsion coating machine
  • Horizontal Screen Dryer
  • Exposing Machine of Metal Halide Lamp (5 kw) with point source light with Light integrator and vacuum rubber blanket
  • Dark room storage for coated screen
  • Washing Tank with backlit
  • Imported high pressure pump and gun with adjustable pressure (max.100 bar)
  • Pre-press Instruments :
    • Tension Meter
    • Digital Emulsion Coating Thickness Meter (For Dry Measurements)
    • 20x, 30x, 50x, 100x zoom lens.
    • Light Table for screen inspection & touch-up
    • Transmission Densitometer for film density and dot gain inspection
 
 
 
 

Press & Dryers :

The dust free press room is designed with forced air ventilation system to remove solvent laden air with humidity control system.

  • Semi-Automatic Screen Printing Machine (Clam Shell)
  • Four-Gripper Fully Automatic Screen Printing Machine with Feeder & Stacker Both the machines as mentioned in point 1 & 2 has the following option in-built
    • Multiple (wet-on-wet) print option
    • Adjustable squeegee skew angle
    • Adjustable squeegee angle & speed
    • Adjustable flood angle & speed
    • Adjustable peel-off system
    • Squeegee equalizer for accurate pressure on both sides
    • Micro meter with dial gauges for vacuum bed movement
      (for Clam Shell, Screen movement for Four Gripper machine).
      This ensures perfect registration for multi-color job
  • UV Curing system with 2-lamps of 300-WPI/each
  • IR Dryer 2 Mtr. Module length with 2 Mtr. cold air module
  • Jet Air Dryer 2.5 Mtr. Module length with 2.5 Mtr. Cold air module
  • Drying Racks
  • Squeegee Sharpener of Diamond wheel & Emery Belt type
  • Press Instruments:
    • Screen off-contact height gauge
    • Reflection Densitometer to check density, dot gain & grey balance
    • 20x, 30x, 50x, 100x zoom lens.
    • Temperature measurement strips (For IR & Jet Air)
    • UV light intensity meter (EIT)
    • Sq. Shore Hardness Meter

Color Management System :

  • Spectrophotometer.
  • Spectroscan Table of GretagMacbeth for generating ICC Profiles.
  • Monitor calibration meter (spectrometry based).
  • Software for file corrections and for pre-press.
  • Ink-Jet printer for proofing.
 
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