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Technical back-up
Pre-Press :
The dust free pre-press (screen making room) is arranged in a separate section with controlled temperature (air-conditioned) and humidity. It also has low yellow lights to avoid pre-exposures. The room size is designed to accommodate 15-20 people at a time.
- Image-setter for generating positives (currently outsourced)
- 50 Aluminum Frames (2" x 1.5" x 3.5mm thick with rounded corners)
- Fully Automatic Micro Processor based Pneumatic Fabric Stretching System
- Fully Automatic double sided emulsion coating machine
- Horizontal Screen Dryer
- Exposing Machine of Metal Halide Lamp (5 kw) with point source light with Light integrator and vacuum rubber blanket
- Dark room storage for coated screen
- Washing Tank with backlit
- Imported high pressure pump and gun with adjustable pressure (max.100 bar)
- Pre-press Instruments :
- Tension Meter
- Digital Emulsion Coating Thickness Meter (For Dry Measurements)
- 20x, 30x, 50x, 100x zoom lens.
- Light Table for screen inspection & touch-up
- Transmission Densitometer for film density and dot gain inspection
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Press & Dryers :
The dust free press room is designed with forced air ventilation system to remove solvent laden air with humidity control system.
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Semi-Automatic Screen Printing Machine (Clam Shell)
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Four-Gripper Fully Automatic Screen Printing Machine with Feeder & Stacker Both the machines as mentioned in point 1 & 2 has the following option in-built
- Multiple (wet-on-wet) print option
- Adjustable squeegee skew angle
- Adjustable squeegee angle & speed
- Adjustable flood angle & speed
- Adjustable peel-off system
- Squeegee equalizer for accurate pressure on both sides
- Micro meter with dial gauges for vacuum bed movement
(for Clam Shell, Screen movement for Four Gripper machine).
This ensures perfect registration for multi-color job
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UV Curing system with 2-lamps of 300-WPI/each
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IR Dryer 2 Mtr. Module length with 2 Mtr. cold air module
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Jet Air Dryer 2.5 Mtr. Module length with 2.5 Mtr. Cold air module
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Drying Racks
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Squeegee Sharpener of Diamond wheel & Emery Belt type
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Press Instruments:
- Screen off-contact height gauge
- Reflection Densitometer to check density, dot gain & grey balance
- 20x, 30x, 50x, 100x zoom lens.
- Temperature measurement strips (For IR & Jet Air)
- UV light intensity meter (EIT)
- Sq. Shore Hardness Meter
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Color Management System :
- Spectrophotometer.
- Spectroscan Table of GretagMacbeth for generating ICC Profiles.
- Monitor calibration meter (spectrometry based).
- Software for file corrections and for pre-press.
- Ink-Jet printer for proofing.
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About DMI |
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International Guest Speakers |
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